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Bench Screening of Novel Anti-Wear Alternatives to ZDDP Victor Bakunin, Trade and Technical representative, CIS Moscow, Russia Cyril Migdal, Director, Petrochemical Additives Middlebury, CT, USA
CHEMTURA – a new brand at the Oils and Additives market The chemical company of the future
Our History Textile machinery, dyes, polymer additives, lubricants, agricultural chemicals, urethanes…. Specialized chemicals Rubber, rubber components, industrial rubber products, footwear, tires, synthetic rubber, agricultural chemicals Bromine, bromine derivatives, combustion inhibitors, agricultural chemicals, polymer additives, pool chemicals, household chemicals, fluorine derivatives, optical monomers Carbon for tires, plasticizing agents, stearates, stabilizers, silicones … Specialized chemicals (Crompton Corporation) Kaufmann Holdings was acquired in 2007. Ester lubricants – ester polyols + ready-to-use synthetic fluids Ordinary and specialized phenolic antioxidants Phosphates – non-combustible fluids (formerly Ciba)
Our Additives Trademarks Naugalube® and Naugard® antioxidants; Calcinate™, Hystrene® and Industrene® anti-wear agents; Lobase®, Hybase® and Petronate® sulfonate detergents; Synton® high-viscosity polyalphaolefins (PAO); G-2000™ high-quality lubricants; Durad® additives based on organic phosphates; Reolube® non-combustible lubricants and fluids (phosphates); Reomol® and KP-140® special additives (phosphates); ANDEROL®, AOSyn®, PQ® special lubricants; Hatcol® esters and ester lubricants (ready-to-use and basestocks); Royco® aircraft lubricants.
Zinc is the base for the formation of tribolayers (Zinc Polyphosphate) ZDDP is an antioxidant ZDDP is a synergist for Mo-containing additives Zinc dialkyldithiophosphate (ZDDP) - more than simply anti-wear protection Willermet et al, Trib. Inter., 5/95
Effect of CHP on anti-wear properties of engine lubricants (four-ball test machine) Ди, мм ASTM D 4172
Effect of CHP on anti-wear properties of engine lubricants (Cameron-Plint) Ди, мм
Ashless P-containing additives
Phosphorus-free additives (All contain sulfur - SOx, sulfate ash)
New anti-wear additives Imidazolidine thion Cyclic thiourea Oxamide Hydrazide of succinic acid Imidazolidine thion
Silicon-containing compounds: Silanes/Siloxanes Octyltriethoxysilane Bis-(triethoxysilyl) ethane Bis-(truethoxysilyl) propyl disulfide
Anti-wear properties of engine lubricants containing silanes (Cameron-Plint) Max. fin wear depth (uм) Silanes & ZDDP synergy!
Anti-wear additives based on esters MLA-2837 Ashless, no S & P Synergism with ZDDP Free-flowing clear liquid Non-corrosive
Sulfur-containing anti-wear additives MLA-2877 Thiocarbamate derivative 12 % S Free-flowing yellow liquid Non-corrosive MLA-2871 S-containing heterocycle Synergism with ZDDP 22 % S Free-flowing yellow liquid Non-corrosive
Four-ball friction machine ASTM D 4172 1 additives weight % (or as stated) Ди, мм 63x 73x 14x Max. fin wear depth (uм)
Cameron-Plint tribometer 1 additives weight % (or as stated) Fin wear depth (uм) 91x 12x 57x
Selection criteria Use conditions Activation temperature/ pressure Price/Quality Corrosive power Volatility Color Solubility Compatibility with sealants Smell Physical condition Toxicity Compatibility with packaging Duration of action Multifunctionality AO; AF; contribution to EP
Conclusions As an anti-wear catalytic agent, CHP reliably distinguishes among lubricants with respect to anti-wear qualities in tests on a four-ball friction machine and the Cameron-Plint tribometer. By screening various compounds, it was possible to identify several quality classes of potential anti-wear additives for engine lubricants as replacements for zinc dialkyldithiophosphate: Heterocycles with Sulfur/Nitrogen atoms Esters with Nitrogen atoms (CHON) Silanes/Siloxanes