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HACCP and Food Security
James T Flynn – HACCP Now
www.haccpnow.com
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Food Fraud Exposed in 2013
Reputations and businesses damaged
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Not Just Horsemeat
Whole industry now awaiting developments
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Interim recommendations published
Enquiries and Reports
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A New Vocabulary
Food security
Food defence
Food fraud
TACCP
The food sector needs to get up to speed
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A New Industry is Emerging
Provenance authentication
DNA testing
Isotope testing
Food fraud consultants
TACCP experts
Supplier audit services
It comes at a cost
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Stop: What about HACCP?
Improve food safety
Put responsibility on industry
Reduce end testing
Allow positive release
Universally accepted
Why didn’t HACCP prevent this?
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Key HACCP Factors
Reliance on ‘due diligence’
Supply chain ‘cascade’
Scope of application
‘Internal’ processes
‘Tick box’ culture
Focus on paperwork
Lack of evidence approach
None of this is caused by the HACCP approach
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Elliott on HACCP?
Recc: 9. “Education and advice is required on the prevention and identification of food crimes. My reference is for advice to be given in a format already familiar to the food industry, such as that expressed in terms of critical control points for hygiene in a food safety management system (the HACCP approach).”
This indicates an integrated approach
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Food Fraud HACCP Scope
Each level of supply chain
Including
Import agents
Transport
Storage
Must cover entire supply chain
Difficult to co-ordinate / monitor
Sharing of information is key, few are willing
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Typical Supply Chain: UK Beef
Shorter supply chains are easier to manage
Issues
Assurance
Welfare
Transport
Issues
Assurance
Licensing
Storage
Hygiene
Contamination
Labeling
Issues
Assurance, e.g. Red Tractor
Husbandry
GMO
Provenance
Transport
Issues
Assurance
Licensing
Welfare
Carcass inspection
Hygiene
Contamination
Labeling
Quality
Provenance
Storage
Hygiene
Contamination
Issues
Farm
Market
Abattoir
Cutting
Restaurant
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Horsemeat Supply Chain
Issues
Ethics
Records
Issues
Assurance
Storage
Hygiene
Contamination
Labeling
Issues
Ethics
Records
Assurance
Provenance
Storage
Hygiene
Contamination
Labeling
Issues
Issues
Farm?
Abattoir
Cutting
Trader
Trader
Process
Retail
Issues
Assurance, e.g. Red Tractor
Husbandry
GMO
Provenance
Transport
Assurance
Welfare
Transport
Issues
Assurance
Licensing
Welfare
Carcass inspection
Hygiene
Contamination
Labeling
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A Hidden Supply Chain
Source: The Guardian
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The Food Fraud Iceberg
Food fraud is pandemic
Fish
Cereals
Alcohol
Honey
Olive Oil
Packaging
...and so on....
Horse dressed as beef
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What is the solution?
Its a LONG list implemented at differing levels
Elliott Report
Detection
Enforcement
Intelligence
Inter Agency Communications
Transparency
Training
Testing
HACCP Approach
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FDF Five Point Plan
A Sensible Approach
Map Your Supply Chain
Identify Impacts, Risks, Opportunities
Assess and Prioritise Findings
Create Action Plan
Implement, Track ,Review, Communicate
http://www.fdf.org.uk/
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What Can We Do Now?
Solutions must be practical, feasible and affordable
Food fraud training
Application of HACCP
Visibility of assurance
Whole chain traceability
Building trusted supply chains
Earned recognition
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Food Fraud Training
Generate awareness and embed best practice
What is it?
How to identify it
How to control it
Managing suppliers
Risk monitoring
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Application of HACCP
HACCP is a transferable skill
Supply Chain Risk Identification
Scope of Hazards
Where are the CCPs?
How do you control them?
How to ‘measure’ success?
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Application of HACCP
HACCP is a transferable skill
It’s a Scope problem
Start to end of chain
Hazard types
Control measures
‘Critical limits’
Monitoring
Corrective Action
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Terms of Reference
HACCP is a transferable skill
Scope: Entire supply chain
Hazard Types: Species substitution, dilution, authenticity
Intended use: Consumer consumption
Team expertise: HACCP, supply chain knowledge, buyers
Its a simple modification of HACCP thinking.
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Process Flow
HACCP is a transferable skill
Process Flow – Supply Chain Map
Shorter supply chains are easier to manage
Issues
Assurance
Welfare
Transport
Issues
Assurance
Licensing
Storage
Hygiene
Contamination
Labeling
Issues
Assurance, e.g. Red Tractor
Husbandry
GMO
Provenance
Transport
Issues
Assurance
Licensing
Welfare
Carcass inspection
Hygiene
Contamination
Labeling
Quality
Provenance
Storage
Hygiene
Contamination
Issues
Farm
Market
Abattoir
Cutting
Restaurant
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‘Hazard Analysis’
HACCP is a transferable skill
Hazard:
Control Measure:
CCP Status:
Critical Limits:
Monitoring:
Corrective Action:
Verification:
Validation:
Implementation:
Species substitution
Assured supplier status
Subject to Risk Assessment
<1% non bovine DNA
Check supplier on order
Use alternative supplier
Random sampling, third party audit
Review results, research controls
Directors, buyers, food safety, quality
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Visibility of Assurance
Assurance standards need better food fraud focus
Suppliers at all levels
‘Cascading assurance’ concept
‘Custody Chain’ approach
Real time monitoring and alerts
Requires:
Inter-assurance scheme sharing
Retailer demand
Regulatory demand
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Whole Chain Traceability
The sector still largely operates in the dark ages on traceability
Scope currently introspective
Major gap in industry infrastructure
Paper based
Error prone
Time consuming
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Trusted Supply Chains
Tools are available for most of this, more on the way
Mapping the supply chain
Supplier assessment
Assurance visibility
Ongoing monitoring
Food fraud trends
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Earned Recognition
Trust begins with sharing information
Urgently needed at industry level
Regulatory
Assurance
Consumer
Can help drive higher standards
Unannounced audits / inspections
Sharing of operational information
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Investment in Supported Enforcement
Local authorities have massive potential to help the sector improve
Resources – paid inspections?
Experienced Professionals
Focused expertise
Service ethos – paid?
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What We Don’t Need
Responsible businesses don't want the additional cost
Massive End Product Testing
More Regulation
More Audits & Inspections
More Paperwork
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Summary
The sector does not need to wait
The information exists
The techniques exist
Tools are available
Assurance is available
What’s required is
Application
Effort
Diligence
EXECUTIVESUMMARY
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Resources
Thank you
PAS 96:2010: www.cpni.gov.uk
Food Fraud database: www.foodfraud.org
RASSF Portal: webgate.ec.europa.eu
Red Tractor Tracking: assurance.redtractor.org.uk
BRC Tracking: brcdirectory.com
SALSA Tracking: salsafood.co.uk
HACCP Software: www.haccpnow.com
Contact details: jf@haccpnow.com Tel: 07527 255012